5S software for manufacturers

Your whole 5S system. One person. One afternoon.

Map your company, create a workstation standard in minutes and run audits that improve the workplace instead of blaming people. No full-time specialist needed, and one price for the whole company.

Or download the free 5S audit checklist →
Standard = photo + text No training needed One price for the whole company
Standards in minutes

A good standard is a photo and a few lines. Not a binder.

Most companies don't have a dedicated 5S coordinator to write, print and laminate documents. So the standards never get made, or never get updated. 5Sense keeps them short enough that anyone can do it between other jobs.

The usual standard
  1. 1Write a multi-page document in a template.
  2. 2Lay out photos, get it approved, print and laminate.
  3. 3The workstation changes. Start again.
  4. 4Hours per workstation. Most never get done.
A 5Sense standard
  1. 1Take a photo of the workstation the way it should look.
  2. 2Add a few lines: what goes where, what to check.
  3. 3Something changes? Swap the photo. Everyone sees the new version.
  4. 4A few minutes per workstation. Always up to date.
How it works

Three steps. All in one place.

01

Describe your company

Add your sites, departments and workstations. See the whole structure on one screen, with the status of every workstation at a glance.

02

Create standards

One photo and a short description per workstation. Done on a phone in a few minutes, and changed just as fast.

03

Audit and improve

Walk the floor with your phone, compare each workstation to its standard and note what could be better. Each note becomes an improvement task.

From a real shop floor

What 5S looks like when it holds

A good standard is simple: everything has a place, and anyone can see when something is missing.

Row of workstations, each with its own shadow board and labelled tools
Every workstation has its own shadow board. A missing tool is visible at a glance.
Labelled tapes marking items that must not be used or are waiting for repair
Sort. Tapes mark items that must not be used or are waiting for repair.
Shadow board where every tool has a labelled place
Set in order. Every tool has a labelled place.
Cleaning supplies kept in their own holders at the workstation
Shine. Cleaning supplies have their own place at the workstation.
Grinding discs and consumables labelled with name and size
Standardize. Consumables are labelled with name and size.
See it in action

Everything in one place. Have a look around.

Your whole company, mapped in a minute

Departments, units and workstations in one tree. Watch a whole plant being set up.

  • Type a name, press enterDepartments, units and workstations in seconds.
  • Duplicate in one clickSimilar workstations, codes numbered for you.
  • Paste a whole listFrom Excel or an email, all added at once.
  • 1See where help is neededNew findings show up right on the workstation.
5Sense structure tree: plants, departments and lines with open tasks and overdue audits
Screenshot from the app: the whole company in one tree, with open tasks and overdue audits on every level.

Audit status across the whole plant

Green passed, red has findings to fix, grey is due. Open any workstation to see its audit against the standard.

Nordline Metal Works
Overview Structure Audits Tasks
Weekly 5S audit · Week 42 All departments
10 / 12Audited
7Passed
4Findings to fix
2Due this week
Production3 of 5 passed
Welding
WD01Welding post 1Passed
WD02Welding post 22 findings
WD03Welding post 3Due Fri
Machining
MC01CNC lathePassed
MC02Milling machinePassed
MC03Drill press1 finding
Logistics4 of 5 passed
Warehouse
WH01ReceivingPassed
WH02Racking A1 finding
WH03Racking BPassed
Shipping
SH01Packing tablePassed
SH02Packing table 2Due Mon
SH03Loading dockPassed
Opening WD02 Welding post 2
Production › Welding › WD02 WD02Welding post 2 Weekly 5S audit · Mari Kask · today 09:12
6 of 8 checked · 2 findings
Standardv3 · updated 3 Oct
Standard photo of the workstation: shadow board with labelled tools
  • Torch and hose hang on the hook
  • Grinder and clamps on their shadow board spots
  • Only today's work pieces on the table
  • Floor clear inside the yellow line
1SSort
Only tools for the job at the workstation
2SSet in order
Torch hose hangs on its hook
"Hose lying on the floor next to the table."Task → Welding team · due Fri
Every tool on its shadow board spot
3SShine
Table and floor free of spatter and dust
Fume extraction filter clean
Task → Maintenance · due Mon
4SStandardize
Standard visible at the workstation
5SSustain
Last week's tasks are closedYesNo
Daily checklist signed
Audit round in the 5Sense app: workstation grid turning green as each one is audited
Screenshot from the app: an audit round in progress. Workstations turn green or red as you go.

The audit fits in your pocket

One question per screen, the standard photo always in view, and a photo of any finding in one tap.

Audit 5 / 9
Standard photo: shadow board with labelled tools Standard
Is every tool in its marked place?
Yes No
Add photo
Audit on a phone in the 5Sense app: checklist questions with Meets and Does not meet buttons
Screenshot from the app

What the worker sees

Scan the QR code at the workstation: see the standard and what needs fixing, report a problem or give an idea. Their name is optional. No account needed.

Workstation
Workstation standard photo: shadow board with labelled tools Our standard
  • Tools back on the shadow board
  • Table clear at the end of the shift
  • Finished parts in the marked area
1 to fix Torque wrench has no place
Report a problemGive an idea
Speak up
ProblemIdea
Take a photo
What's wrong?
The air hose is leaking at the coupling.
Name optionalLeave it empty to stay anonymous
Send
Worker view in the 5Sense app after scanning the workstation QR code: standard photo, Report a problem and Suggest an improvement
Screenshot from the app

Ready-made audit templates

Start with a built-in template for general 5S, assembly, welding, CNC machines, warehouse or office. Every question belongs to one of the five S's. Adjust it to your plant, or keep it as it is.

General 5SBuilt in, ready to use
AssemblyBuilt in, ready to use
WeldingBuilt in, ready to use
WarehouseBuilt in, ready to use
New template
1S
SortOnly needed items at the workstation
3
2S
Set in orderEvery item has a marked place
3
3S
ShineClean equipment, floor and surfaces
3
4S
StandardizeThe standard is visible and followed
3
5S
SustainImprovements are closed on time
3

Improvements, from finding to fixed

Every finding and every reported problem lands here, with a photo and a workstation. Close it with an after photo.

Open3
Torque wrench has no marked placeDue Fri
Air hose leaking at couplingReported by worker
Material in the walkwayDue Mon
In progress1
Labels missing on parts cabinetDue today
Done2
Shadow board updatedBefore → after
Bin location marked

See progress, share the numbers

Trends for every workstation, department and site. Export to CSV, which opens in Excel and loads into Power BI.

24Audits this month
38Improvements closed
3.2 dAvg. time to fix
17/18Workstations with a standard
Findings vs. closed, last 8 weeksFoundClosed
Opens in Excel CSV Loads into Power BI
Improvement, not punishment

Audits people don't dread.

When an audit feels like a fault-finding round, people hide problems. 5Sense treats every finding as an improvement for the workstation, not a mark against a person.

  • Findings belong to the workstation, not to a name.
  • Anyone can suggest a better way, and it can become the new standard.
  • Trends show progress made, so the team sees what they've achieved.
  • Recurring issues are flagged, so you fix the cause, not the person.
Assembly · A-03 Audit · 4 min
Improvement Torque wrench has no marked place Suggestion: add a shadow board spot next to the press.
Done well Floor markings clear and complete
12 improvements closed in this area this month
Anyone can run it

You don't need a safety department to do 5S well.

The production manager, a team lead or the owner can set up and keep the whole system going alongside their real job.

Set up by one person

Describe your structure and first standards yourself. No consultant, no implementation project.

No training

If you can take a photo and write a sentence, you can use it. So can your team.

Only 5S

No form builders or modules you'll never use. Just structure, standards, audits and improvements.

Your data stays yours

Export everything to CSV whenever you need to. It opens in Excel and loads into Power BI.

Pricing

One price for the whole company. Not per head.

Most audit tools charge for every user, so access ends up limited to a few people. With 5Sense, everyone in the company is included.

Free during the beta, for the whole company
  • Unlimited users and workstations
  • Structure, standards, audits and trends
  • CSV export for Excel and Power BI
Join the free beta

Frequently asked questions

We have introduced 5S before, but it did not last. What is different here?

In most companies, 5S loses momentum after the launch because every follow-up depends on one manager. 5Sense assigns each audit finding to the workstation where it was found, with a photo and a due date. The team sees it on site and closes it. The manager only steps in when a task is overdue.

Is 5Sense also suitable for small companies?

Yes. 5Sense works the same way for a single workshop as for a company with several sites. It does not require a dedicated 5S or HSE specialist: one person can set up the structure, standards and audits. Pricing is per company rather than per user, so it stays affordable at any size.

Do we need 5S expertise to get started?

No. Ready-made audit templates based on the five S's are included and can be adapted to your workstations. A workstation standard consists of a reference photo and a short description.

How long does the initial setup take?

Departments and workstations can be added in minutes by typing, duplicating or pasting a list. Each workstation standard takes a few minutes. Most companies start with one area and extend from there.

Our operators cannot use personal phones on the shop floor.

They do not need to. One shared tablet or screen per area is sufficient. Scanning the workstation QR code shows the standard and open tasks, and allows reporting a problem or suggesting an improvement without an account.

Why not use Excel or a general audit app?

Spreadsheets require someone to distribute and follow up every finding manually. General audit apps are designed for any type of checklist and are typically priced per user. 5Sense is built specifically for 5S and includes unlimited users.

How are audit results used?

Findings are recorded against the workstation, not against individuals. Recurring issues are highlighted so the root cause can be addressed. The purpose is continuous improvement, not performance rating.

Can we export our data?

All data can be exported to CSV at any time. The file opens in Excel and loads straight into Power BI.

Your first standard is five minutes away.

Join the beta, describe one area and see how it feels. Free during the beta, no demo call, no card.

Join the free beta Free 5S audit checklist